AUTOMOTIVE HIGH & LOW VOLTAGE APPLICATIONS HIGH PRESSURE FLUID HANDLING
AUTOMOTIVE CHALLENGE: Create a new aluminum sand casting for building of Nitrogen-energized racing shock system for major snowmobile manufacturer. RESULTS: A 356.2 Sr modified heat treated to a T6 condition (on site) Complex core geometry to complete passage. 100% pressure tight casting. 500 psi operating pressure. Machining completed including swivel bearing installed to a .0005" fit. Anodized coating added as required. Customer success was reached because of single house responsiblity for casting tooling, machining an fixture building in-house then completing 4000 sets.
HIGH & LOW VOLTAGE APPLICATIONS CHALLENGE: Construct new casting to eliminate 3 previously assembled parts. Pass all design and testing criteria for current carrying casting in Aluminum Bronze Alloy CDA 95200. RESULTS: Alloy achieves excellent U.T.S. of 75,000 p.s.i. and corrosion resistance. Casting Unique Parting line and outside coring. Machining: 3 planes supporting contacts, mounting and interrupter feature. Ship 150/month Cast and machined.
HIGH PRESSURE FLUID HANDLING           CHALLENGE: Gravity permanent mould aluminum casting for non-drip recoupling application. Operating pressure - 250 p.s.i. RESULTS: Allow A356.2 T6 Cores accomplished as material web inside part. 4 "O" ring seal surfaces .32 micro-finish or better. 100% pressure tight Anodized coating applied.